Hyperion

Every aircraft part tells a story of flights, repairs, and performance. But today, that story is often fragmented across systems and paperwork, leading to unnecessary maintenance, high costs, and environmental waste. Hyperion changes that. It’s a groundbreaking initiative that uses smart data and digital technology to make aircraft maintenance more efficient, predictive, and sustainable.

At the heart of Hyperion lies the Digital Product Passport (DPP), a secure digital record that travels with every aircraft component throughout its life. The DPP stores essential information such as usage, health, repairs, and certifications, creating a complete digital thread of each part’s journey.

Combined with real-time sensor data and intelligent control systems, the DPP enables maintenance teams to:

  • Predict issues early before failures occur

  • Plan maintenance proactively, avoiding costly downtime

  • Optimize logistics so parts and tools arrive at the right place, at the right time

  • Extend component lifespans, reducing waste and the need for new materials

Behind the scenes, Hyperion operates within a trusted data space, a secure environment that allows airlines, manufacturers, and maintenance partners to share information safely and efficiently, without giving up data control.

The result?
Aviation that’s more reliable, cost-effective, and sustainable. Fewer unnecessary flights for spare parts. Less waste. Lower CO₂ emissions. And aircraft that spend more time in the air, where they belong. Hyperion is paving the way toward a new era of data-driven maintenance — one that connects people, systems, and insights to power the future of aviation.

Update WP 1

The two component-use-cases have different complexities and therefore require different sensor system development trajectories.

For the most complex use-case, after having fully defined the conceptual design and having found our hardware providers, we are now busy with the detailed design and with the definition of the certification plan. This is an intensive phase, with a lot of interaction between the different disciplines, but it is also an exciting phase, as we get an increasingly better understanding of what is truly feasible and how the future sensor system will look like. Once the detailed design and certification plan are fully defined, the certification will be performed, and the installation plan will be defined.

For the least complex use-case, the detailed design and certification plan are fully defined, and we are about to start the first phase of certification together with the hardware provider. We will soon start working on the installation plan, so that we can define it in parallel with the start of the certification campaign. The trajectory of this simpler use-case will be faster than the most complex on, which brings some extra thrill to the project.

Update WP 3

Work Package 3 has made strong progress in developing the Hyperion Control Tower concept and expanding the used ERP (Enterprise Resource Planning) orchestration tool; ILIAS.

The work started with the development of detailed User Stories describing the lifecycle of aviation components. These stories formed the foundation for the Control Tower concept, including the stakeholder landscape, data architecture, and functional requirements.

Based on this foundation, ILIAS has been further developing its ERP to digitally support the Control Tower approach. Key progress includes the integration of the Data Space connector from WP2 as developed by Innotractor, which allows the ERP system to retrieve and offer data to any third party through a regulated Data Space. Furthermore, dashboards have been developed that provide an integrated supply chain overview, enabling more informed and proactive decision-making.

During the 2025 General Assembly, an integrated demo showcased how WP1, WP2, and WP3 come together in a single end-to-end supply chain solution. This shared understanding of the overall architecture and interdependencies also served as input for further refinement of the concept.

Building on this, a dedicated User Story on Smart Contracting in external repair of parts was developed. This scenario demonstrates how components, repair vendors, logistics, documentation, and contractual agreements can be digitally connected. It highlights how Smart Contracts:

  • enable transparency and traceability;

  • control access to technical data;

  • monitor conditions such as turnaround time and documentation;

  • automatically enforce repair and payment agreements.

With this strong conceptual foundation in place, the focus now shifts to further expanding the ERP into a complete demonstrator. Current efforts are aimed at translating these User Stories into working functionality to fully showcase the Hyperion Control Tower in practice.

Hyperion consists of 3 work packages:

  • Autonomous Sensor

    Work package 1: Retrofitting autonomous sensor systems for monitoring the actual condition of critical aircraft components during operation.

  • Digital passport

    Work Package 2: Data storage systems to document the actual condition of a component in a digital passport and these are linked to physical components by smart tags.

  • Operating systems

    Work Package 3: Operating systems that can orchestrate the use of components, based on the information from the digital passport of the element.